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GYS NEOMIG-i 500 G- NO ACCESSORIES

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GYS NEOMIG-i 500 G – Heavy-Duty 500A Industrial Multi-Process Welder

The GYS NEOMIG-i 500 G is a powerful three-phase, multi-process inverter welding power source designed for high-demand industrial applications. Delivering up to 500A at 60% duty cycle, this machine ensures precise, consistent performance for MIG/MAG, MMA, TIG Lift/Pulse, and air-arc gouging. Its advanced digital control system and built-in synergy programs automatically optimise parameters based on wire type, gas, and material thickness, ensuring exceptional welding quality with reduced spatter. Compatible with the WF 35 and WF 50 wire feeders and the optional KOOLWELD 2 liquid cooling unit, the NEOMIG-i 500 G offers complete flexibility for professional workshops and fabrication environments. Designed and manufactured in France, this machine sets the benchmark for reliability, connectivity, and premium welding performance.

Who Is It For + Pros & Cons

The NEOMIG-i 500 G is built for industrial fabricators, heavy manufacturing plants, and automotive bodyshops requiring continuous high-current welding with traceability and control.

  • Pros: 500A output, multi-process capability, advanced synergies, traceability to EN 3834, and rugged industrial design.
  • Cons: Requires separate wire feeder and three-phase supply, and is heavier than smaller models.

Specification

Specification Details
Reference 075092
Input Voltage 400V – 3 Phase (50/60Hz)
Current Range 15A – 500A
Duty Cycle (40°C) 500A @ 60% | 400A @ 100%
Processes MIG/MAG, MMA DC/Pulse, TIG DC Lift/Pulse, Air Arc Gouging
Wire Diameter Steel/Stainless: 0.6–1.6mm | Aluminium: 0.8–1.6mm | CuSi/CuAl: 0.8–1.6mm | Flux-Cored: 0.9–2.4mm
Protection Class IP23
Dimensions (cm) 75 × 30 × 49
Weight 37 kg
Compliance EN 60974-1 | Made in France

Features

  • Advanced Digital Synergies: Automatically adjusts parameters based on wire type, gas, and thickness for superior results.
  • Multi-Process Capability: Performs MIG/MAG, MMA DC/Pulse, TIG DC Lift, and Air-Arc Gouging with ease.
  • Industrial Power: 500A output for continuous heavy-duty use in fabrication and production settings.
  • Traceability System: Fully compliant with EN 3834 standards for weld bead tracking and accessory calibration.
  • Upgradeable Firmware: Software and synergy databases updated via USB port.
  • Job Memory: Stores up to 200 custom welding programs (Jobs) for repeat work.
  • Smart Ventilation: On-demand cooling system reduces dust ingress and improves energy efficiency.
  • Connectivity Options: Compatible with WF 35/WF 50 wire feeders, KOOLWELD 2 cooler, and Push-Pull torch system.
  • Industrial Design: Reinforced housing with optional dust filter for high-dust environments.

Frequently Asked Questions

1. What materials can the NEOMIG-i 500 G weld?

It handles steel, stainless steel, aluminium, CuSi, CuAl, and flux-cored wires, making it suitable for a wide range of industrial and automotive welding tasks.

2. Does the NEOMIG-i 500 G support multiple welding processes?

Yes, it supports MIG/MAG, MMA DC/Pulse, TIG DC Lift/Pulse, and Air-Arc Gouging, making it one of the most versatile power sources in its class.

3. Can I update or customise machine settings?

Absolutely. The unit includes a USB port for updating software and synergy databases, and users can personalise interface settings via the free online GYS configuration tool.

4. What wire feeders and accessories are compatible?

It’s compatible with WF 35 and WF 50 wire feeders, the KOOLWELD 2 cooling unit, and optional Push-Pull torches for aluminium applications.

WHY BUY FROM BWS?

Mobile Service Engineer support
Technical Support Engineers
Equipment Trained Engineers

Why Choose GYS from BWS Ltd

As an authorised GYS Service Centre, BWS Ltd offers full installation, calibration, and technical support for the NEOMIG-i range. Our nationwide team of welding engineers ensures your equipment performs at its best, backed by over 30 years of industry expertise. Buy with confidence knowing your machine will be supported by the UK’s leading GYS-approved service and sales provider.