GYS NEOPULSE 500 G
Prices Exclude Tax
High-Performance Pulsed MIG/MAG Multi-Process Welding Power Source
The NEOPULSE 500 G is a premium industrial-grade welding power source engineered for maximum productivity and exceptional arc quality across demanding applications. Built on advanced digital inverter technology, it delivers pulsed MIG/MAG welding with more than 100 synergic curves, ensuring precise control over steel, stainless steel, aluminium, CuSi and CuAl wires. With a high-duty cycle of 470 A at 60%, this machine is designed for continuous heavy-duty fabrication, structural welding, automated processes, and high-output workshops.
The system integrates a powerful 4-roll wire feed motor, intelligent ventilation management, and extensive process customisation including Standard, Pulsed, Modularc and Root modes. Combined with multi-process capability (MMA, TIG lift and gouging), USB program management and robot-ready connectivity, the NEOPULSE 500 G ensures unmatched accuracy, reliability and efficiency in all industrial environments.
WHY BUY FROM BWS?
Specification
- Input Supply: 3 x 400 V ±15%, 32 A slow-blow protection
- Welding Range: 10–500 A (MIG/MAG, MMA, TIG Lift)
- Duty Cycle: 470 A @ 60%, 440 A @ 100% (MIG/MAG)
- No-load Voltage: 85 V
- MIG/MAG Voltage Range: 14.5 – 39 V
- Wire Compatibility: Steel/Stainless 0.6–1.6 mm; Aluminium 0.8–1.6 mm; CuSi/CuAl 0.8–1.2 mm
- Protection Class: IP23 (industrial and on-site use)
- Dimensions: 680 × 300 × 420 mm
- Weight: 29 kg
Features
- Advanced pulsed MIG/MAG with over 100 synergic curves
- 4-roll high-torque wire feed system (100 W motor)
- Six MIG/MAG modes: Standard Dynamic, Standard Impact, Standard Root, Pulsed, Modularc & Manual
- Full multi-process capability: MIG/MAG, MMA, TIG Lift, and gouging up to Ø 8 mm
- USB program storage with capacity for 500 custom welding JOBs
- Robot/automaton interface compatibility (SAM control optional)
- Internal lighting and viewing window for wire reel visibility
- Intelligent ventilation for reduced dust, noise and energy consumption
FAQs
1. What materials can the NEOPULSE 500 G weld?
It supports steel, stainless steel, aluminium, CuSi and CuAl wires with synergic programs optimised for each material, providing excellent control and arc quality across all common industrial alloys.
2. Is the NEOPULSE 500 G suitable for automated or robotic welding?
Yes. With the optional SAM interface, the power source can be integrated with robotic systems or automated welding lines, making it suitable for high-volume production environments.
3. Can I store welding programs on the machine?
The system allows storage of up to 500 JOBs and supports saving/loading via USB, ideal for repeatable production welding and WPS/PQR compliance.
4. What wire feeder is compatible with this machine?
The NEOPULSE 500 G is compatible with the NEOFEED 4W wire feeder, providing a robust 4-roll drive, excellent feeding stability and reel handling up to 18 kg.
Why Choose GYS from BWS Ltd
As an approved GYS service centre with a nationwide team of trained engineers, BWS Ltd offers full sales, setup, and after-sales support for the GYS range.
Buying from BWS ensures your investment includes:
* Certified installation and training
* Ongoing calibration and servicing
* Expert support from real bodyshop engineers
Trusted UK bodyshop & welding equipment supplier since 1994. Approved GYS Sales Service and support Supplier! Exceptional service, expert advice, and fast delivery you can rely on.
Why Choose Equipment from BWS Ltd
As an Approved Sales and Service Centre with a nationwide team of trained engineers, BWS Ltd offers full sales, setup, and after-sales support for all the equipment we sell. Buying from BWS ensures your investment includes:
* Certified installation and training
* Ongoing calibration and servicing
* Expert support from real bodyshop engineers
Trusted UK bodyshop & welding equipment supplier since 1994. Exceptional service, expert advice, and fast delivery you can rely on. Call 0161 223 1843