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Nitrogen Plastic Repair Kit C/w Hot Stapler

Name: Nitrogen Plastic Repair Kit C/w Hot Stapler
Brand: Power-TEC
SKU: 92446
Price: 2200.00 GBP
Availability: InStock

£2,200.00

Shipping calculated at checkout.

Nitrogen Plastic Repair Kit C/w Hot Stapler is a workshop-grade plastic welding system for repairing automotive plastic components using heated nitrogen. The Nitrogen Plastic Repair Kit C/w Hot Stapler provides an integrated hot stapler, consumables and finishing tools for reinforced joins. Use the Nitrogen Plastic Repair Kit C/w Hot Stapler from a 230V mains supply with a suitable nitrogen source.

Key Features

Compatible with most automotive plastics
Nitrogen-heated welding, minimal fumes
Integrated hot stapler unit
Includes snap-off staples and strips
Scraper, roller and plastic smoother
230V mains, 1600W, 20–650°C

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Supply

230v, 50Hz

Warranty

1 Year

Free Delivery

UK mainland delivery

Service

In-house engineers

Support

0161 223 1843

Expert Advice

Jason says

This is a nitrogen plastic repair kit with an integrated hot stapler for welding filler material onto automotive plastics. I'm Jason Bowes, BWS Sales Director. In a bodyshop I use it to close cracks, rebuild missing sections and embed staples as internal reinforcement before finishing with a roller, scraper and sanding. Key technical points are consistent nitrogen supply and matching filler material to the substrate: the tool heats plastic with nitrogen to limit oxidation, so a regulator and secure gas connection are essential, and most repair strips provided are polypropylene so confirm substrate marking before use. Control of nozzle distance and temperature matters – keep the gun roughly 1.5 cm from the work and avoid direct nozzle contact to prevent local overheating. A common issue is poor penetration when operators move the strip too fast or fail to use the roller while material is warm. When set up correctly and used with appropriate consumables the kit is a dependable method for routine plastic repairs.

Jason, Sales Director

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Technical Datasheet

Download the official manufacturer datasheet for Nitrogen Plastic Repair Kit C/w Hot Stapler including specifications, compatibility information and technical details.

Download Nitrogen Plastic Repair Kit C/w Hot Stapler Datasheet

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Technical Features

Uses heated nitrogen to weld filler material onto plastic without combustion, minimising oxidisation and reducing fume generation
Integrated hot stapler handpiece for inserting reinforcement staples; handpiece is operated by a switch on the tool
Pilot light indicates switching to nitrogen and illuminates when the trigger is pulled
Supplied with a set of plastic consumables including flat and corner strips, snapoff/precut staples, scraper, roller, plastic smoother and gauge, plus a reusable trigger spray bottle for panel preparation
Compatible with almost every type of plastic used in the automotive industry; common plastics cited include PP, PU, PE, PC, ABS, TPO and Nylon, with PP supplied in the kit as the prevalent filler
Temperature output range 20°C–650°C for controlled melting of filler strips
Electrical supply stated as 230V, 50Hz with power rating provided in product literature
Gun and strip handling guidance: keep gun nozzle about 1.5 cm from the plastic, position the strip with the rounded side against the part, hold the gun at roughly a 45° angle and present the strip by twisting it at about 90° when required for better placement into a cut or slot than the nozzle itself contacts the plastic only with heated nitrogen flow rather than direct contact with the nozzle)

Specification

Brand

Power-TEC

MPN

92446

SKU

92446

Type

Plastic welder, Hot stapler

Country of manufacture

Italy

Input Voltage

230V - 16 A 50 / 60Hz

Power

1600W

Power absorbed

210W

Temperature output

20°C-650°C

Power plug

Standard BS plug

Gas

Nitrogen

Air flow (standard)

15 ÷ 20 l / min

Nitrogen flow (standard)

15 ÷ 20 l / min

Compressed air inlet pressure

Single 6 ÷ 8 bar (87 ÷ 114 Psi), Double 6 ÷ 8 bar (87 ÷ 114 Psi)

Nitrogen pressure (double inlet)

4 ÷ 6 bar (58 ÷ 87 Psi)

Weight

29.715kg

Packaged Width (mm)

775

Packaged Height (mm)

55

Packaged Depth (mm)

850

Standards

CE, UKCA

Storage

Trolley

Included accessories

integrated hot stapler, snap-off staples, corner plastic, plastic smoother, gauge, set of plastic consumables, scraper, roller, reusable trigger spray water bottle

Spare gas regulator part number

91647

Product URL

http://powertec.co.uk/product/92446

Video

https://youtu.be/Y9rsy1knh9M

Service phone

+44 (0) 1926 818186

Compatible plastics

Almost every type of plastic used in the automotive industry

Operating temperature range

+10°C to +40°C

Nitrogen bottle

Not supplied

Nitrogen pressure regulator

Not supplied

Post-operation cooling duration

approx. 5 minutes

Pilot light

indicates switching to Nitrogen and it is lit when the trigger is pulled

FAQs

What types of automotive plastics can this kit repair?

Compatible with almost every type of plastic used in the automotive industry, including common types such as PP (polypropylene), PU, PE, PC, ABS, TPO and Nylon. Around 80% of automotive parts are PP and the kit’s consumables are PP. Always check the moulding code on the part and use matching filler material; if the part is a different plastic or you need a different filler profile contact Power‑TEC for guidance.

What power, gas and air supplies does the kit require on site?

The unit is designed for 230V AC, 50Hz with a standard BS plug (input rating shown as 16 A). The system uses nitrogen for the welding process supplied from a gas bottle for this model; compressed air and pressurised nitrogen are required for correct operation (compressed air inlet 6–8 bar, nitrogen inlet on the double version 4–6 bar). The pilot light indicates switching to nitrogen and is lit when the trigger is pulled. Use a suitable pressure regulator; a spare regulator is available under Part No. 91647.

What is supplied with the Nitrogen Plastic Repair Kit?

The kit includes the nitrogen plastic welder with integrated hot stapler and handpiece, snap‑off and pre‑cut staples, a set of plastic consumables (flat and corner PP strips and filler sticks), a scraper, roller, plastic smoother and gauge, and a reusable trigger spray bottle for panel preparation. The unit is supplied with trolley storage and is made in Italy exclusively for Power‑TEC. Consumable part numbers are listed in the manual if you need replacements.

What service, consumables and safety points should I be aware of?

Consumables and spare parts are listed in the technical documentation (part numbers supplied). Spare gas regulator: Part No. 91647. For guarantee or service contact the aftersales team on +44 (0) 1926 818186; guarantee claims exclude normal wear and tear, consumables and abuse. Follow the operation and safety instructions in the manual: use in a well‑ventilated area, wear appropriate PPE (safety glasses, gloves, breathing protection for fumes), only qualified personnel over 18 should use the equipment, keep the gun about 1.5 cm from the plastic when welding, limit staple penetration to around 1.0–1.5 mm, and use the machine’s ON/OFF switch to start the post‑operation cooling phase before disconnecting supplies.