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Hypertherm Powermax65 SYNC Plasma Cutter

Name: Hypertherm Powermax65 SYNC Plasma Cutter
Brand: SWP LTD
SKU: HYP-083357
Price: 3200.00 GBP
Availability: InStock

£3,200.00

Shipping calculated at checkout.

The Hypertherm Powermax65 SYNC Plasma Cutter is a professional 65 amp air plasma system for handheld and mechanised cutting and gouging in demanding workshop and bodyshop environments. Designed for reliable performance on steel, stainless and aluminium, it suits fabrication, jig work, bracketry, chassis repair and general industrial cutting.

Key Features

65 amp professional air plasma
Recommended cutting up to 20 mm
Hand and mechanised torch options
SmartSYNC cartridge-based consumables
Wide input voltage, 1/3‑phase
CNC and automation compatible

Everything we sell is supported by our factory trained engineers at our premesis in Manchester or nationwide through our mobile service engineers.

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Supply

380–400V

Warranty

6 Years

Free Delivery

UK mainland delivery

Service

In-house engineers

Support

0161 223 1843

Expert Advice

Jason says

This is a professional air plasma cutting system suited to workshops handling regular fabrication, chassis work and general steel cutting rather than occasional DIY use. As Sales Director at BWS, I see it fitting well into fabrication bays where you need consistent cuts on mild steel up to around the 20 mm recommended range, plus gouging for weld removal and prep.

In day-to-day use, it works either as a handheld unit for freehand cutting and trimming, or paired with a table/CNC for repeat parts. The SYNC cartridge system and SmartSYNC torches simplify setup, but you still need clean, dry air or nitrogen and correct inlet pressure, otherwise cut quality and consumable life drop off quickly.

A common issue I see is operators overdriving on dirty, painted or poorly earthed material, then blaming the machine for poor edge quality. Good prep, correct amperage selection and appropriate cartridges matter.

Used correctly, this type of plasma system is a reliable, efficient way to process steel in a modern workshop, reducing grind time and helping maintain throughput without constant adjustment.

Jason, Sales Director

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Technical Datasheet

Download the official manufacturer datasheet for Hypertherm Powermax65 SYNC Plasma Cutter including specifications, compatibility information and technical details.

Download Hypertherm Powermax65 SYNC Plasma Cutter Datasheet

WHY BUY YOUR EQUIPMENT FROM US?

Our team of welding experts at BWS is ready to assist you every step of the way. Whether you have questions about specific products, need guidance on selecting the right equipment, or seek welding-related advice, our knowledgeable staff is here to help.

We also have some of the most experienced engineers in the industry who are able to offer full technical support on top of what the manufacturers offer.

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Technical Features

RFIDenabled SmartSYNC hand and machine torches automatically set amperage and operating mode when you change cartridges, reducing setup errors and making it harder for operators to misrun the process.
Singlepiece SYNC cartridges combine all consumable parts into one unit, simplifying stocking and changeover, with colour coding and laser marking so operators can quickly identify the correct process for cutting or gouging.
Integrated cartridge end‑of‑life detection alerts the operator when consumables need changing, helping avoid poor cut quality and unnecessary downtime from running worn parts.
Cartridge usage data can be tracked via the system, giving workshops useful information on consumable life, operator technique and job types to tighten up costs and maintenance planning.
Multiple process modes built into the system, including drag cutting, fine feature cutting, flush cutting, max control gouging, max removal gouging and mechanised cutting, so the same unit can handle everything from sheet work to heavy removal and CNC table work.
Drag cutting capability allows the hand torch to be run directly on the plate, useful for quick trims and rough cutting in bodyshop and fabrication work without needing a standoff.
Fine feature cutting mode gives a narrow kerf and reduced heat‑affected zone, better suited to detail work, bracketry and jobs where distortion control and clean edges matter.
Flush cutting mode is designed to cut close to a base material with a 45° approach, handy for removing weldedon brackets, studs and attachments without excessive damage to the parent metal.
Max control gouging mode supports shallow, precise metal removal and light washing, ideal for backing out welds or cleaning up components without digging too deep.
Max removal gouging mode provides aggressive metal removal and deeper gouges, suitable for heavy weld removal, dismantling and reclaim work on thicker sections.
Mechanised cutting configuration with compatible machine torches and CPC interface options allows straightforward integration to cutting tables or portable automation rigs.
Hand torch controls let the operator adjust amperage, change cartridges and switch applications directly at the torch, reducing trips back to the power unit and speeding up workflow in a busy workshop.
Flexible hand torch leads are designed to reduce operator fatigue while retaining the robustness expected in an industrial environment, useful for long cutting sessions and awkward access jobs.
SpringStart technology in the torch improves arc starting consistency and reliability, which is important for repeated start–stop work and automated cutting cycles.
Recommended cutting capacity up to around 20 mm plate for production cutting, with higher thickness capability in slower severance cuts, making it suitable for typical chassis work, bracket fabrication and general workshop steel processing.
Air plasma design using compressed air rather than mixed gases keeps running costs and gas logistics simple for bodyshops and general fabrication.
Automatically optimised cartridge design gives longer consumable life for handheld cutting and more consistent quality over life in mechanised cutting compared with standard multi‑piece consumables.
Interchangeable torch styles (hand, machine, robotic) mean the same power source can serve bench work, cutting tables and robotic stations, simplifying equipment standardisation across a workshop.
System operation and setup are simplified to minimise training time for new operators, which is helpful for busy repair centres with rotating staff.
Built for rugged industrial use, with SmartSYNC torches and power unit designed to handle typical workshop environments where dust, knocks and frequent handling are expected.
Compatible with CPC and remote interfaces on appropriate models, enabling connection to CNC tables, height controls and remote on/off for more advanced cutting setups.
Genuine Hypertherm SYNC cartridges and torches ensure consistent performance and support from OEM documentation, which aligns well with BWS workshop service and repair backing.

Specification

Input Voltages

200–480 V, 1‑phase, 50

Power Supply Type

Inverter IGBT

Rated Output Power

9 kW

Output Current Range

20–65 A

Rated Output Voltage

139 VDC

Duty Cycle at 40°C

50% at 65 A (230–600 V, 1

Open Circuit Voltage

295 VDC

Recommended Cutting Capacity

20 mm (3

Maximum Severance Capacity

32 mm (1‑1

Pierce Capacity

16 mm (5

Gas Type

Clean, dry, oil‑free air or nitrogen

Optimum Inlet Gas Pressure

7.6–8.3 bar (110–120 psi)

Minimum Inlet Gas Pressure

5.2 bar (75 psi)

Recommended Cutting Gas Flow Rate

189 l

Recommended Gouging Gas Flow Rate

212 l

Electrical Efficiency

91.2%

Engine Drive Requirement

15 kW for full 65 A output

Input Power Cable Length

3 m (10 ft)

Dimensions with Handles

483 x 233 x 430 mm (D x W x H)

Weight with 7.6 m Torch (CSA)

29 kg

Weight with 7.6 m Torch (CE)

24.1 kg

Recommended Hand Cutting Speed at 20 mm

500 mm

Recommended Hand Cutting Speed at 25 mm

250 mm

Recommended Hand Cutting Speed at 32 mm (Severance)

125 mm

Gas Inlet Connection

6.7 scfm at 90 psi (typical workshop supply requirement)

FAQs

What cutting capacity does the Hypertherm Powermax65 SYNC have for workshop use?

It is rated for recommended cutting up to 20 mm (3/4 inch) steel with typical severance up to around 32 mm (1-1/4 inch) in hand cutting, which comfortably covers most chassis, bracket and fabrication work in a professional workshop. For consistent quality cuts, treat 20 mm as the sensible day-to-day maximum and use slower speeds on thicker sections.

What power supply and air requirements does the Powermax65 SYNC need in a UK workshop?

The unit runs on 200–480 V single-phase or 200–600 V three-phase, 50/60 Hz, with 9 kW output, so it is suitable for properly wired commercial 230 V single-phase or 400 V three-phase supplies. Typical input current is around 50 A on 230 V single-phase at full output, so a dedicated fused circuit is recommended. It requires clean, dry, oil‑free compressed air or nitrogen with around 6.7–7.5 scfm at roughly 85–90 psi; in practice that means a good quality 5.5–7.5 kW workshop compressor with drying and filtration for high duty cycle use.

What torches and consumables does the Powermax65 SYNC use, and does BWS support them?

It uses Hypertherm SmartSYNC handheld and machine torches, which communicate with the power source via RFID for automatic process setup. Instead of loose tips and electrodes, it takes single‑piece SYNC cartridges matched to process (drag cutting, fine cutting, gouging, etc.). This simplifies consumable changes and reduces mismatched parts. BWS can supply genuine Hypertherm torches and SYNC cartridges and support workshops with correct selection for hand cutting, CNC tables and gouging applications.

Is the Powermax65 SYNC suitable for CNC tables and bodyshop work, or only handheld cutting?

It is designed for both handheld and mechanised use. Versions with CPC port, voltage divider and serial interface integrate directly with CNC plasma tables and automated systems for remote start, arc voltage height control and process parameter control. In bodyshops and fabrication workshops it works well for straight cuts on repair sections, trimming panels, chassis work, bracket manufacture and gouging out poor welds. BWS engineers can advise on matching the correct torch type, leads and interface options to your table or jig setup.